Our extensive knowledge and expertise in battery engineering, design, and manufacturing are the cornerstones of our success. Our team is comprised highly skilled engineers, designers, and technicians who work collaboratively to develop and produce custom battery solutions that meet the highest industry standards. The areas of expertise include:

• Custom Battery Pack Design: We offer free design assistance to help clients develop battery packs that perfectly fit their applications. The collaborative approach ensures that the final product is both practical and cost-effective.
• Rapid Prototyping: We provided rapid prototyping services to quickly develop and test battery solutions for existing and future applications. This allows for bringing innovative products to market faster and more efficiently.
• Battery Management Systems (BMS): Our expertise extends to designing and manufacturing BMS circuits, fuel gauging, protection circuit modules, embedded battery chargers, and other control and data collecting circuitry.

TtekAI offers a wide range of custom battery packs using various chemistries to meet different performance and application requirements. Our product portfolio includes:

• Lithium-ion: Known for high energy density and long cycle life, lithium-ion batteries are ideal for applications requiring compact and efficient power sources.
• Lithium-polymer: With a more flexible form factor, lithium-polymer batteries are suitable for devices with unique shapes and sizes.
• Lithium iron phosphate: Offering excellent thermal stability and safety, lithium iron phosphate batteries are perfect for applications where safety is paramount.
• Lithium Thionyl Chloride: These batteries are known for their high energy density, long shelf life, and stable performance in extreme temperatures. They are widely used in industrial, medical, and military applications where longevity and durability are critical.
• Lithium-Manganese Dioxide: These batteries offer high voltage and energy density, making them ideal for applications requiring long-term, reliable energy without the need for recharging.
• Nickel metal hydride (NiMH): Known for their high capacity and rechargeability, NiMH batteries are used in a variety of consumer electronics.
• Nickel-cadmium (NiCd): While less common today, NiCd batteries are still used in some industrial applications due to their robustness and reliability.
• Alkaline: Reliable and cost-effective, alkaline batteries are commonly used in low-drain devices.

We stand out in the battery manufacturing world as a premier custom battery pack contract manufacturer. With over 30 years of expertise in battery pack assembly, we employ advanced techniques to deliver high-quality, reliable solutions tailored to the unique needs of our customers. The assembly capabilities include:

• Soldering and Resistance Spot Welding: Fundamental processes at Ttek AI, ensuring secure and robust connections within battery packs.
• Ultrasonic Welding: Utilized to create a strong, hermetic seal, crucial for applications requiring airtight and watertight battery enclosures.
• Potting and Encapsulation: Techniques employed to shield electronic components in battery packs from environmental factors such as moisture, dust, and vibration.
• Laser Welding: Offers unmatched precision for joining metal components, creating clean welds with minimal heat-affected zones.
• Wire Processing: Involves the cutting, stripping, and crimping of wires to ensure reliable electrical connections within battery packs.
• 3D Printing and Laser Cutting: Embraced for rapid prototyping and the production of customized components used in the battery pack assembly process.

Battery safety is at the core of everything we do. Our company adheres to stringent quality control safety processes to ensure that products meet the highest industry standards. This commitment to safety is reflected in comprehensive testing services, some services include:

• UN 38.3 Testing: Ensures the safety of lithium batteries during transportation.
• IEC 62133 Certification: Verifies the safety and performance of lithium batteries for use in portable devices.
• ATEX Compliance: Ensures that products are safe for use in explosive atmospheres.
• Intrinsic Safety Testing: Confirms that batteries are safe for use in hazardous environments.

By maintaining rigorous quality control in safety measures, we provide customers with reliable and safe battery solutions that they can trust.

Our custom=made battery solutions are utilized in a wide range of industries, each with its unique power requirements. Some of the industries served include:

• Medical Devices: Reliable power sources are crucial for medical equipment, and our custom battery packs ensure uninterrupted operation for life-saving devices.
• Military and Aerospace: High-performance batteries are essential for military and aerospace applications, where reliability and durability are paramount.
• Industrial Automation: Our batteries power sensors, actuators, and other components in industrial automation systems, enhancing efficiency and productivity.
• Remote Monitoring: For environmental monitoring, infrastructure management, and other remote applications, our batteries ensure consistent data collection and transmission.
• Asset Tracking: In logistics and asset management, our batteries power tracking devices, providing long-lasting and reliable performance.

Innovation is at the core of our mission. Our company continuously invests in research and development to stay at the forefront of battery technology. By embracing new technologies and exploring innovative solutions, we ensure that products remain cutting-edge and relevant in a rapidly changing market.

Sustainability is also a key focus for Ttek AI. Our company is committed to developing environmentally friendly battery solutions that reduce the carbon footprint and promote a greener future. Efforts include using sustainable materials, improving energy efficiency, and supporting recycling initiatives.

As we look to the future, our company remains dedicated to leading the industry in custom battery manufacturing. The vision is to continue providing innovative, high-quality battery solutions that empower customers to achieve their goals. Our goal is to expand capabilities, explore new markets, and strengthen partnerships with customers and suppliers.

At TtekAI, the belief is that the future of technology depends on reliable, efficient power sources. With expertise, commitment to quality, and a customer-centric approach, we are confident in our ability to meet the evolving needs of clients and drive the industry forward.